Robotics & Automation

Robotics and automation systems operate at the intersection of precision mechanics, high-speed electronics, and continuous motion. In these environments, interconnect failures are not recoverable mid-cycle and can result in costly downtime, reduced productivity, and equipment performance issues. Industrial automation solutions must be manufactured using materials and processes capable of withstanding repetitive flexing, torsional stress, high-frequency signal transmission, and continuous power demands while maintaining long-term reliability.

Industrial Automation Solutions for Robotics & Automation

Stantek Contract Manufacturing provides industrial automation solutions for robotics OEMs, machine builders, and automation equipment manufacturers requiring dependable electrical interconnect systems. Our robotics wiring solutions, robotic cable assemblies, wire harnesses, control cables, and electro-mechanical assemblies are manufactured to support continuous operation in demanding industrial environments. Through prototype and low-to-mid volume manufacturing, we help customers achieve reliable system performance and efficient integration.

Industrial Automation Solutions Manufacturing Capabilities

Stantek Contract Manufacturing manufactures electrical interconnect solutions according to customer-provided specifications, supporting prototype manufacturing, production, testing, and final assembly. Our capabilities are structured to support industrial automation solutions requiring precision, durability, and repeatable performance.

  • Application-Specific Manufacturing Support: We manufacture robotics wiring solutions according to customer-provided specifications and documented manufacturing requirements. Our controlled manufacturing processes support customer-defined routing configurations, specified connectors, documented bend radius requirements, strain relief features, and repeatable assembly quality across low-to-mid volume production programs.
  • Precision Manufacturing: Our automated and semi-automated assembly operations enable consistent manufacturing quality and tight control of connector and termination tolerances. Each assembly undergoes comprehensive testing, including continuity verification, high-voltage testing, and signal validation to confirm compliance with application requirements. These controlled processes support the production of automation cable assemblies for demanding industrial applications.
  • Electromechanical Integration: We manufacture integrated Electro-Mechanical Assembly solutions that combine wiring, connectors, control devices, and mechanical components into ready-to-install subsystems. Integrating electrical and mechanical elements simplifies installation, reduces integration risks, and improves deployment efficiency for industrial automation systems.
  • Advanced Materials and Termination Technologies: We utilize high-performance conductors, industrial-grade insulation systems, precision assembly techniques, and validated termination methods to improve durability in demanding automation environments. Customer-specified materials are incorporated into the manufacturing process based on documented requirements including flex life, vibration resistance, temperature exposure, EMI protection, and electrical performance.
  • Low-to-Mid Volume Manufacturing Support: Stantek specializes in prototype, pilot, and low-to-mid volume manufacturing programs. Our flexible production environment supports evolving automation projects, customer-requested specification changes, and specialized production requirements while maintaining quality and production control. 
  • Robotics Wiring Solutions & Automation Cable Assemblies: We provide specialized interconnect solutions manufactured to support the performance, reliability, and long-term durability of robotic and automated systems.
  • Robot Wire Harness Assemblies: Our Robot wire harness is manufactured for continuous-motion applications where cables experience constant flexing, twisting, and vibration. Strain-relief features and optimized stress distribution help protect critical termination points while reducing mechanical fatigue. Customer-specified conductors and jacket materials support long service life in industrial robots, collaborative robots, and advanced automation equipment.
  • Control Cable Assemblies: Robotic systems often require cable routing through compact multi-axis structures where movement and mechanical interference can accelerate wear. Our Control Cable Assemblies are manufactured according to customer-provided routing requirements for confined spaces while reducing abrasion risks and maintaining organized cable paths throughout continuous operation.
  • Reliable signal transmission is critical in industrial automation solutions. Our assemblies incorporate shielding, grounding strategies, and separation of power and signal conductors to minimize electromagnetic interference (EMI), crosstalk, and ground-loop effects. These manufacturing features support accurate transmission of sensor data, machine vision outputs, control signals, and communication data.
  • Robotic Cable Assemblies: Our robotic cable assemblies are manufactured for repetitive motion, torsional loading, vibration, and continuous operation. These assemblies support reliable power and signal transmission in robotic arms, automated equipment, and motion-control systems where durability and performance are critical.
  • Terminal Block Wire Harness Solutions: We manufacture organized wiring systems that simplify installation, improve cable management, and support efficient maintenance within automation panels, control systems, and industrial equipment.
  • Electro-Mechanical Assemblies: Our integrated electro-mechanical assembly solutions combine critical electrical and mechanical components into fully assembled and validated subsystems. Each assembly undergoes rigorous testing, including thermal cycling, flex-fatigue, and vibration validation to support reliable operation in demanding industrial environments.

Applications of Our Industrial Automation Solutions

Our industrial automation solutions support a wide range of robotics and automation applications requiring reliable connectivity, motion durability, and long-term performance.

  • Robotic Arms: Multi-axis robotic arms generate varying mechanical stress profiles during operation. Our high-flex harnesses and robotic cable assemblies are manufactured to support bending, torsion, and vibration while maintaining stable power and signal transmission throughout complex robotic movements.
  • Automated Guided Vehicles (AGVs): AGVs operate continuously in environments characterized by vibration, contaminants, and temperature fluctuations. Our automation cable assemblies support navigation systems, safety controls, communications, sensors, and power distribution throughout extended operating cycles.
  • Control Panels and Automation Systems: Industrial control panels require organized wiring configurations that support efficient operation and long-term serviceability. Our wiring solutions improve cable management, simplify installation, and support reliable operation in PLC systems, industrial controllers, packaging equipment, material handling systems, and smart manufacturing environments.
  • Collaborative Robots (Cobots): Cobots operate alongside human workers and require compact cable routing that minimizes interference with safety systems and moving components. Our robotics wiring solutions support customer-specified routing configurations, reliable signal transmission, and electrical connectivity for force-feedback systems, torque sensing, and other safety-related functions.
  • Machine Vision Platforms: Machine vision systems depend on accurate transmission of high-speed image data, trigger signals, and lighting controls. Our shielded automation cable assemblies help reduce EMI while maintaining signal integrity in electrically demanding industrial environments.

Partner with Stantek for Reliable Industrial Automation Solutions

Stantek Contract Manufacturing partners with robotics OEMs, machine builders, and automation system integrators to deliver industrial automation solutions manufactured for continuous motion, reliable performance, and long service life. Our expertise in robotics wiring solutions, robotic cable assemblies, Control Cable Assemblies, Terminal Block Wire Harness systems, and Electro-Mechanical Assembly manufacturing enables customers to simplify integration and improve operational reliability.

Whether you require prototype manufacturing or low-to-mid volume manufacturing, our team is ready to support your next robotics and automation project. 

FAQ

Do you provide fully integrated electromechanical systems? +
Yes. We manufacture complete Electro-Mechanical Assembly solutions that combine wiring, connectors, control units, and mechanical enclosures into fully integrated subsystems.
How do you ensure signal integrity in moving systems? +
Signal integrity is maintained through customer-specified shielding, grounding continuity, documented cable routing, power-to-signal separation, and comprehensive validation testing.
Can Stantek support custom robotic designs? +
Yes. We manufacture custom robotic cable assemblies and wire harnesses according to customer-provided specifications, including specified connectors, routing configurations, material requirements, and documented manufacturing instructions.
What makes robotic cable assemblies different from standard cable assemblies? +
Robotic cable assemblies are manufactured for continuous flexing, torsional movement, vibration, and repetitive motion. Customer-specified materials, conductor construction, and routing configurations support long-term durability and reliable performance in automation systems.
Can high-flex wire harnesses handle both power and high-speed data simultaneously? +
Yes. Our high-flex assemblies can integrate power, signal, and high-speed data conductors within a single harness. Shielding, twisted-pair configurations, and controlled impedance help maintain signal integrity while supporting reliable power transmission.